Massey Ferguson 390 hydraulics and gear shift repair



Tandempump

Massey Ferguson 390 new tandem pump was installed, when tractor was in two pieces. Also installed a new return filter that's in low pressure circuit for steering and hydraulic switch stacks. That mounting frame of the James front loader is made of rather thick tin plate and may slow down the assembly.



Tandempump

Pump's position on the side of the engine and filter's leg. Filter unit has sensors that should indicate when stuck.



Tandempump

The pumps, new and old. Used pump was fitted to replace Massey Ferguson 565 steering pump. That's why I had to buy new drive gear wheel, cost almost 200 €.



Tandempump

There's separate pump sections for auxiliary and low pressure hydraulics. Auxiliary pump is next to drive gear. Low pressure pump has 3/4 inch (19 mm) suction hole for flange connector with 2 bolt holes of 40 mm distance. Suction inputs are connected inside tandem pump, though 2 inlet holes outside. 390 has different makes of pumps with at least slightly different volume per revolution value. Old is Sauer-Sundstrand and new Rexroth make.



Circuit

Year model 1990 MF 390 low pressure hydraulic circuitry as seen inside cabin; front wall and orbi hoses removed. Low pressure section's output is connected to orbitrol's pressure input. On the outmost left and right are the pipes 1. to steering cylinders with yellowish JIC-connectors. These are connected to orbitrol with hoses. Orbi's return hose comes to T-connector 2. behind circuit's return pipe 9. T's other ends are the hose to PTO stack at the rear and the pipe to oil cooler in front of radiator. Oil cooler's return hose 3. comes to bar connector manifold. 4. On it is sensor 5. for circuit's pressure wired to alarm light on the dashboard. Connected to manifold is also a hose 6. to clutch casing (plugged there) and a pipe to magnetic valve 7. for differential lock inside front axle, pipe/hose leads there. Circuits pressure on points 2-7 is determined by spring loaded valve 8. Valve drains to return pipe 9. connected via filter to auxiliary pump section input. Aux. pump takes oil also direct from other input.

That's the way i see it. I wrote it down and loaded to internet, which still doesn't mean it's the absolute truth. Not far I hope.



Block

On the left side in front of rear axel there's a manifold block, where auxiliary and linkage pump flows are combined when necessary. Linkage pump line from "selector valve" is in the middle and is enclosed with an one-directional valve. Didn't find one-directional valve on auxiliary (tandem) pump line, that's on the left. On the right end of the block is working hydraulics main relief valve, large nut that hardly at sight in the picture. Relief valve's tank line on the right is connected to cross-shaped connector on the round cover on tractor body (central housing). Other return lines connected to this cross come from FEL's valve board (front end loader) (Finnish) and Kontak sectional valve table on the back.

In this tractor line (in the middle) for combined flow is connected to FEL's valve board, that has serial output, where the pressure is further lead to tractor's original Kontak valve board in the back. FEL's board is with own relief valve, so we have actually 2 pressure limiting valves side by side.

The system became familiar cause I opened some hoses to get access to leaking brake cylinder (Finnish) there behind. Then found out I must get some oil out in order to drop transmission oil level. I decided to start the engine and pump some oil clean to bucket. Because of one-directional valve oil flew from different line I've first expected. Suprisingly some oil came out from relief valve's tank line too, though back pressure was null. Also front loader has been lazy when driven auxiliary pump only without the linkage pump's combined flow. I decided to open the relief valve and see what it looks like.



Valve

The pressure relief valve taken out, this limits the pressure to 180 bar as stamped on the nut and adjusted with the washers in nut's cavity. The copper gasket had broken into 15 pieces, that all were still in original position. Anyway some hydraulic flow was missed. I placed in a new 20x26x1,5 mm copper washer, that didn't fit very tight. Some Usit ring gasket could be better if modified a bit. The loader started move faster, which is best noticed when using one pump only. Checking this out is worth doing, if hydraulics are lazy.



Gear shift

Gear stick stabilizer similar to older MF, conical spring had broken to two pieces and larger part had fallen through the ring pin so that I couldn't move stick to 2. and 3. gear slot.



Gear shift

The gear stick can be twisted away with it's bowl, but only downwards. The locking nut at the base is first turned open and locking pin through sift and bowl driven out. Now the bowl can be turned out with about 40 mm open end wrench. Anyway the cover and sticks package must be removed first, unless you only adjust the height of the lever.

At this point I assumed that it's necessary to split the tractor. Also the heater blower in cabin's front wall needed rebuilding. To release it inside the cabin seemed difficult, so I lifted the whole front wall outside to the yard.

In older MF to 500-series plug for common transmission and hydraulic oil fill inlet is here besides the gear sticks. In 390 inlet is moved outside cabin with that tube. In my tractor new position isn't much better, cause the inlet is behind front loader's frame. The tube also makes dismantling a bit more difficult, but don't prevent to lift the cover and sticks off.



Floor

The mouse family had found the gap between cabin and body a nice environment to live and had carried in all sort of decoration material with daily mail. Oil had also leaked pass the broken inner sealants. The wiring was there within making gap hazardous, if mouse teens were interested in electronics.



Floor

Cabin's front wall removed and rats driven out to neighbourhood. In the middle of engine-gearbox jointing is a bolt with 12-corner head in a difficult position to open. In front of it is auxiliary pump's pressure pipe to connections in tail, short pieces joined together. I replaced the pipe collection with a long hose straight to back, cause connectors leaked a bit and were not comfortable to tighten and open.



Gear rods

Synchro-Power gear slots. At the top 2. and 3. gear slot, then 1. and reverse slot. The next is Synchro-Power and the lowest is the multiplier gear 1:4.



Gear shift

Stick's lowest end engages 1. or reverse gear. The expansion higher on the shift engages 2. or 3. gears. The ring pin travels like a sputnik if not taken care. It must be small by outer diameter in order the shift to move freely, cause 2-3 gear rod is near it. Gear shift can be adjusted higher or lower by turning the threaded bowl.



Heater

The heater and cabin's front wall was separated with a crowbar.



Heater

The blower unit taken out. The lower of two speeds is achieved by leading current to motor via green resistor.



Heater

The blower motor and fans. The fans needed to be transferred to a new motor. I tightened the rotten motor to vise and pressed the bases of the fans to slide them out of axles, using a kind of bended steel rods. The plastic fans can be sunken to warm water to easen removal and installation if necessary. The motor is fastened to bed with a hose clamp. The bed has a spike that fits a low bore in motor to keep it steady. The new motor didn't have this bore, so I made some sort of bore for shortened spike. The fans must be set to axles as picture demonstrates and also the direction of rotation determined by the wire order must be correct. My match was good enough, cause the fans rotated freely and blowing was strong when tested.



Heater

The heater removal inside cabin is difficult, because there is not extra room in the cabin. The front wall fastening bolts should be removed and divide the wall from windscreen frame. There are some heater bolts almost hidden under windscreen and some heads of bolts are below sound insulation outside wall.

The cabin is Lo-Profile model. The heater rotates warm air inside, but don't take fresh air outside. There is fresh air blower at the roof with no heater. Cabin hasn't any outlet channels for air, so the lower part of rear window should be kept a little open in order to ventilate air. Otherwise the roof blower can't push fresh air in, cause cabin is too impermeable.



Position lever

Massey Ferguson 390 position control lever to adjust linkage while standing outside cabin.



Position lever

The lever can be fastened to right mudguard behind the cabin.

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